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BMW 3-Series (E90 E92) Forum > BMW E90/E92/E93 3-series General Forums > General E90 Sedan / E91 Wagon / E92 Coupe / E93 Cabrio > Why No 3.5 Liter?



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      11-14-2010, 05:58 AM   #1
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Why No 3.5 Liter?

So I got to thinking last night, why no larger in-line 6 than 3 liters for the E90? With even with Ford now producing a world-class 300 HP 3.7 liter V6 why can't BMW bag the obviously to-hard-to-make-reliable twin-turbo N54 (or turbo N55) 3 liter and just up the engine size for a 300 HP natural induction straight 6? They used to make them that way. The Mustang gets better gas mileage than the 335i so I see no case for a fuel mileage argument.
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      11-14-2010, 06:13 AM   #2
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Take the S54 for example, 333hp 262tq (I think) all in a 3.2L makes this a very expensive engine to produce, where as the N54 is a very common platform for BMW and probably very cheap for them to tune down compression and slap on a couple (or single N55) turbo(s) to make a huge power increase. With reasonable fuel economy.

All in all I think this (N54,N55) was a lot cheaper for BMW to produce then build a completely new engine. I think its all about the $.
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      11-14-2010, 06:32 AM   #3
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Quote:
Originally Posted by J02 335i View Post
Take the S54 for example, 333hp 262tq (I think) all in a 3.2L makes this a very expensive engine to produce, where as the N54 is a very common platform for BMW and probably very cheap for them to tune down compression and slap on a couple (or single N55) turbo(s) to make a huge power increase. With reasonable fuel economy.

All in all I think this (N54,N55) was a lot cheaper for BMW to produce then build a completely new engine. I think its all about the $.
Maybe, but the N54 is a completely different engine than the N52, so when deciding to build the 300HP N54 BMW could have just as easily built a larger N52-based 3.5 or 3.7 liter naturally aspirated 300HP engine. It doesn't take much to bump the stroke and add a few MM's in bore size to gain displacement. Seems a lot cheaper to do that than create a twin turbo 3.0L that they obviously have lots of engineering issues with.
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      11-14-2010, 06:39 AM   #4
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Turbocharging seems to be the way every car co. is going, with smaller displacement. The new Chevy Cruze is 1.4L and has excellent fuel economy and torque.

BMW messed up with the N54, but it doesn't mean that every car co. has. Direct injection and turbocharging was the right direction on paper, others are doing it, and perfectly fine.
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      11-14-2010, 09:26 AM   #5
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Ford's "state of the art" 300 hp 3.7 V6 doesn't hold a candle to the N54 in terms of performance and driving experience.

280 lb/ft of tq @ 4250 rpm for the Ford vs 300 lb/ft (+) @ 1400 rpm for the n54.

Around town, these feel like completely different engines.
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      11-14-2010, 09:32 AM   #6
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Quote:
Originally Posted by markinva View Post
Ford's "state of the art" 300 hp 3.7 V6 doesn't hold a candle to the N54 in terms of performance and driving experience.

280 lb/ft of tq @ 4250 rpm for the Ford vs 300 lb/ft ( ) @ 1400 rpm for the n54.

Around town, these feel like completely different engines.
This is a very good point.
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      11-14-2010, 09:39 AM   #7
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      11-14-2010, 09:48 AM   #8
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Deep in the bowels of BMW they know the N54 and N55 engines are problematic and have been an embarrassment and failure. High engine oil temps, turbo failures, HPFP problems, on and on....They know this and deep inside BMW I bet a new engine is on the drawing boards. The N55 was a quick fix to give more time to a new engine. The capability to expand to 3.5L will certainly be a part of that new engine.

HS
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      11-14-2010, 09:52 AM   #9
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Quote:
Originally Posted by markinva View Post
Ford's "state of the art" 300 hp 3.7 V6 doesn't hold a candle to the N54 in terms of performance and driving experience.

280 lb/ft of tq @ 4250 rpm for the Ford vs 300 lb/ft (+) @ 1400 rpm for the n54.

Around town, these feel like completely different engines.
+1

Funny thing about posted HP numbers is NOBODY ever posts the dyno curves for them. Dodge is notorious for posting their huge HP #'s. Problem is powerband sucks. Sure PEAK HP is great, but means nothing unless you're at the track with the revs there all the time. Nice flat torque band is what you want.
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      11-14-2010, 10:23 AM   #10
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Is it something to do with CAFE standards? They've got quite a few bigger motors, they need some smaller ones to keep mileage good, adding a turbo [or two] bumps power to make it perform like a bigger [displacement] engine.

Question here BTW, doesn't the xx5 reference the turbo on the new models?

335 = 3.0 Liter + Turbos
550 = 4.4 Liter + Turbos

The turbo setup more or less takes the place of another half liter of engine displacement.. yay or nay?
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      11-14-2010, 10:48 AM   #11
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Quote:
Originally Posted by ENINTY View Post
So I got to thinking last night, why no larger in-line 6 than 3 liters for the E90? With even with Ford now producing a world-class 300 HP 3.7 liter V6 why can't BMW bag the obviously to-hard-to-make-reliable twin-turbo N54 (or turbo N55) 3 liter and just up the engine size for a 300 HP natural induction straight 6? They used to make them that way. The Mustang gets better gas mileage than the 335i so I see no case for a fuel mileage argument.
Excellent question. And the 22K$ Mustang 3.7 clocks a 0-60mph in the low 5s like the 335i (BMW reports 5.4s manual), get better mpg and runs on regular.

Also there are non turbo engines with their peak torque at low rpm. For example, the N53 found in the Euro 523i has its peak torque from 1500-4250rpm.

I absolutely agree with you. There is no reason to have a TWIN-TURBO (now single) engine with this nonsense complexity & cost for only 300HP unless you intent to tune it. I'd prefer a larger 3.5L non turbo as well.
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      11-14-2010, 10:53 AM   #12
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BMW had a 3.5 straight six in the old M535i and the M6 and M1. I believe it was an S model engine. keep in mind a 3.5l straight six will be a bit larger to fit in. They could do it...however i think turbo's are gonna be the way to go....
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      11-14-2010, 10:54 AM   #13
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I've read that BMW claims it's hard to get more than 0.5 liters of displacement per cylinder in the inline-6 configuration (even though they have done 3.5L inline-6 engines in some older models.).

(Seems like an odd claim to me, but there must be something to it.)

Also, the N54 (and N55) to deliver a lot... plenty of torque everywhere, nice HP, and great highway MPGs. That said, you need to compare direct injection vs. direct injection to be fair. The N54/55 use it, so they get much better mileage than competitors who don't.

The point is to compare the N54/55 to a direct-injection 3.5L 330 HP motor. Is there one out there?
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      11-14-2010, 12:46 PM   #14
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Quote:
Originally Posted by Drivaar View Post
I've read that BMW claims it's hard to get more than 0.5 liters of displacement per cylinder in the inline-6 configuration (even though they have done 3.5L inline-6 engines in some older models.).

(Seems like an odd claim to me, but there must be something to it.)
Seems odd to me also. Sitting out in my garage is an XKE with a 4.2 liter 6-cylinder engine - it's ancient. Also, in excess of 5 million Jeeps have been built with the 4 liter 6-cylinder. Maybe it's something about current emissions standards, but I would have thought a good engineer could have designed a modern cylinder head to meet them. Just like a good engineer could have designed a direct injection, twin-turbo system that does not fail big time - oops.
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      11-14-2010, 12:56 PM   #15
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Got to admit it. Although I am partial to turbos this whole downsizing and turbos thing as car and driver states does not add up. They compared similar engines from the same manufacturer that produced similar power and found the turbo models consumed more fuel in everyday driving it's slightly larger counterpart
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      11-14-2010, 01:42 PM   #16
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A turbo engine always has a better torque curve, and better delivery of power.

3.5 6 would be garbage.
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      11-14-2010, 01:56 PM   #17
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If you're talking inline six cylinder engines, increasing displacement is a packaging issue.

The engine gets looooong. This increases weight, and in a bad place--the front of the car.
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      11-14-2010, 03:17 PM   #18
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I'm sure Mustang's engine weighs more then N54 or N55. Thats one of the advantages of adding turbos, you get max power without the burden of extra lbs... which is very important for a bimmer.
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      11-14-2010, 03:23 PM   #19
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People would be surprised that turbo engines are not that lightweight with all those supporting systems. For example, a Ford V6 3.5 Ecoboost weights more than a Ford V8 5.0 Coyote.
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      11-14-2010, 03:30 PM   #20
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I think that the turbos are what make the 335i a unique and special car. Bump up the displacement and ditch the turbos and it looses its cool imo. However, improvements in reliability would be nice.
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      11-14-2010, 04:53 PM   #21
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Given the tune-ability of the N54, I'm totally fine with the current setup. Now, a 3.5L twin turbo would have been awesome-sauce on top of turbo tune-spaghetti.
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      11-14-2010, 05:12 PM   #22
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Quote:
Originally Posted by Blubaron79 View Post
A turbo engine always has a better torque curve, and better delivery of power.

3.5 6 would be garbage.
Umm...torque curve maybe...but power deliverY? last I checked turbo engined, including ours are laggy...and not as responsive as light 6 cyl NA ones.


Porsche's V6 from the Panamera makes 300 hp/300 TORQUE...3.6 L displacement...revs high, naturally aspirated...pure driving experience type of engine. Better fuel economy than BMW.

Then again, its Porsche. BMW is a little outclassed.


HOWEVER, given that most people daily drive their x35 cars..and many are auto, it makes sense to turbocharge them. You don't need a motorsport responsive naturally aspirted engine for daily driving. I prefer one, but most people do not.
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